Steam production: control strategies for steam generators

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The results of a study highlight the strong correlation between the mass flow rate of the heat transfer fluid and the storage capacity

For industrial processes that require the use of steam, such as those in the food industry, latent thermal energy storage systems represent a promising option for increasing flexibility in response to fluctuations in renewable energy supply.

A recent study, carried out by a group of German researchers (Dietz et al., 2026), lays the foundations for the quantitative analysis of control strategies for steam generators operating using phase-change materials.

The tests were carried out on a self-built, one-kilowatt single-tube test rig, equipped with extensive measurement instrumentation and precise fluid control, using water/steam as the heat transfer fluid and PLUSICE A133 as the phase-change material.

The results highlight the strong correlation between the mass flow rate of the heat transfer fluid and the storage power. It was also observed that a reduction in flow rate significantly increases storage capacity during both the charging and discharge phases. Validation of a numerical model for storage design shows that the peak power during charging can be predicted accurately with deviations of <3%. Finally, with sufficiently long charging processes, even the transient power profiles and the outlet temperatures of the heat transfer fluid can be reliably used for storage tank design.


Bibliography: L. Dietz et al., Journal of Energy Storage, 144, 119691

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