{"id":242447,"date":"2026-10-21T13:30:29","date_gmt":"2026-10-21T11:30:29","guid":{"rendered":"https:\/\/www.alimentibevande.it\/uncategorized\/apiro-hd-il-nuovo-riduttore-ibrido-di-igus\/"},"modified":"2026-10-21T13:38:05","modified_gmt":"2026-10-21T11:38:05","slug":"apiro-hd-the-new-hybrid-gearbox-from-igus","status":"publish","type":"post","link":"https:\/\/www.alimentibevande.it\/en\/imbottigliamento\/apiro-hd-the-new-hybrid-gearbox-from-igus\/","title":{"rendered":"Apiro HD: the new hybrid gearbox from igus"},"content":{"rendered":"\n<p>The switch from traditional metal gearboxes to Apiro drygear gearboxes, which feature high-performance plastic worm gears, offers numerous advantages: lower costs, reduced weight and no lubrication required. For particularly demanding applications, however, many designers have so far been cautious about adopting plastic solutions, fearing that they would not be sufficiently resistant to impact and mechanical stress. To meet this need, <strong><a href=\"https:\/\/www.igus.eu\/\">igus<\/a><\/strong> has developed <strong>drygear Apiro HD<\/strong>, a hybrid solution that combines the advantages of both materials. The worm gear continues to be made of tribopolymers, while the die-cast zinc-based alloy housing ensures the required robustness even under the most demanding operating conditions.<\/p>\n\n\n\n<p>Thanks to this solution, designers can use couplings, drive units and gearboxes \u2013 many of them made of high-performance plastic \u2013 to develop lightweight, cost-effective and lubrication-free automation systems. Typical applications include pushers for the material handling sector and <strong>format change systems for the food and beverage industry<\/strong>. \u201c<em>However, some designers were reluctant to adopt this technology, fearing that in the most demanding applications the gearboxes might be damaged by impacts caused by the goods being transported<\/em>\u201d, explains <strong>Giulio Ferrante, country manager at igus Italia and head of the dry-tech division<\/strong>. \u201c<em>That is why we have developed a zinc die-cast housing for one of our most popular models, our Apiro worm gear reducer, making it suitable even for the most demanding operating conditions<\/em>\u201d.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Load capacity up to 70 kg<\/strong><\/h2>\n\n\n\n<p>The new die-cast housing made from zinc-based alloys has increased the gearbox\u2019s load-bearing capacity. The stiffer material allows for a s<strong>tatic load of up to 70 kg<\/strong> and a <strong>dynamic load<\/strong> on the gearbox of <strong>up to 25 kg<\/strong>.<\/p>\n\n\n\n<p>\u2018<em>With this solution, we are meeting the growing demands of format-change applications, whilst ensuring the mechanism is protected from impacts,\u2019 adds Ferrante. Die-casting is also more cost-effective than aluminium or steel die-casting. The material is characterised by high mechanical strength and corrosion resistance. Thanks to their low melting point, zinc-based alloys are easy to machine and allow for particularly precise and dimensionally accurate production. This reduces both energy consumption and the effort required for post-production. Even in the new hybrid version, the plastic worm gear with a 4:1 ratio continues to operate without lubrication and is therefore maintenance-free. \u201cWith Apiro HD, we are meeting the needs of designers by offering a hybrid model that combines robustness with cost-effectiveness<\/em>\u201d, concludes Ferrante.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Manufactured using a combination of plastic and die-cast zinc-based alloys, and requiring no lubrication, the new heavy-duty gearbox combines stability, flexibility and low maintenance for applications such as format changes in the drinks industry<\/p>\n","protected":false},"author":3836,"featured_media":242445,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[20653,20575],"tags":[23128,22212],"tipologia":[],"coauthors":[21320],"class_list":["post-242447","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-imbottigliamento","category-industrial-plants","tag-gearboxes","tag-igus"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Apiro HD: the new hybrid gearbox from igus - Alimentibevande.it<\/title>\n<meta name=\"description\" content=\"The new heavy-duty gearbox combines stability, flexibility and low maintenance for applications such as format changes\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" 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