{"id":242108,"date":"2026-10-13T12:35:03","date_gmt":"2026-10-13T10:35:03","guid":{"rendered":"https:\/\/www.alimentibevande.it\/uncategorized\/la-misura-di-livello-chiave-per-lincremento-dellefficienza\/"},"modified":"2026-10-13T12:49:52","modified_gmt":"2026-10-13T10:49:52","slug":"level-measurement-as-the-key-to-increased-efficiency","status":"publish","type":"post","link":"https:\/\/www.alimentibevande.it\/en\/imbottigliamento\/industrial-plants\/level-measurement-as-the-key-to-increased-efficiency\/","title":{"rendered":"Level measurement as the key to increased efficiency"},"content":{"rendered":"\n

In modern production processes,\u00a0precise level measurement\u00a0is crucial for efficiency, cost control and process security. Reliable measurement methods are therefore also essential in the\u00a0beverage industry, where large quantities of liquid raw materials are processed. Those who rely on outdated, manual processes risk not only shortages and overfilling, but also considerable time losses<\/p>\n\n\n\n

The challenge: 105 tanks without real-time monitoring<\/h2>\n\n\n\n

At its site in Oosterhout in the Netherlands, D\u00f6hler<\/a> <\/strong>operates a large\u00a0raw materials storage facility\u00a0with\u00a0105 tanks\u00a0for liquids that many well-known beverage brands \u2013 sold in supermarkets or served in restaurants \u2013 use as the basis for their recipes. The tanks range in capacity from 50 to 1,000 cubic metres and hold fruit concentrates, \u201cNot from Concentrate\u201d (NFC) and other liquid ingredients. Until recently, the tank levels were\u00a0measured by hand.\u00a0To do this, employees used a single portable VEGA<\/a> <\/strong>radar transmitter, placing it on the filling port of each tank. The measured values then had to be transferred manually to Excel and converted to volume. This method had several disadvantages: time-consuming – the measurements took up valuable working hours; inaccurate – tanks without platforms couldn\u2019t be measured, so levels had to be estimated; production risks – measurement data errors often led to overfilling or bottlenecks and unnecessary tanker trips.<\/p>\n\n\n\n

Project engineer\u00a0Niels van den Hooven<\/strong>\u00a0sums it up perfectly: \u00abSometimes we thought there were 25 tonnes in the tank, but in reality there were only 20. Then we had to react quickly. Conversely, it has also happened that tanks were overfilled because there was already more material in them than estimated. That\u2019s what happens when you don\u2019t have an exact overview of your stocks<\/em>\u00bb.<\/p>\n\n\n\n

The solution: fixed radar level transmitters from VEGA<\/h2>\n\n\n\n
\"\"<\/a>
The compact VEGAPULS 31 radar sensor ensures efficient and reliable level measurement in tanks up to 20 meters high<\/figcaption><\/figure>\n\n\n\n

In search of reliable and\u00a0efficient level monitoring technology, D\u00f6hler turned to measurement specialist\u00a0VEGA. Thanks to previous positive experiences with a portable VEGA transmitter, the decision was made to permanently install fixed\u00a0radar level transmitters. VEGA customer advisor, Lode Simons<\/strong>, worked closely with D\u00f6hler to find the right transmitters for a customised solution: \u00abFirst, we make clear exactly what the customer needs. What liquids are involved? Are there agitators or other interfering factors? How high is the viscosity? Is foam generated? Then we make sure that the radar instrument measures the level precisely and that the data can be reliably converted into volume<\/em>\u00bb.<\/p>\n\n\n\n

Two models from the\u00a0VEGAPULS BASIC series\u00a0are used: VEGAPULS C 23\u00a0<\/strong>– for measuring ranges up to 30 meters; VEGAPULS 31\u00a0<\/strong>– for measuring ranges up to 20 meters.<\/p>\n\n\n\n

Unlike the high-end VEGAPULS 6X transmitter, these two transmitters from the VEGA BASIC series are designed for less complex applications, but still offer the same accuracy and reliability. Since there is no foam generation in D\u00f6hler\u2019s tanks, the liquid surfaces are stable and the agitators are located on the sides of the tank, the conditions are perfect for the VEGAPULS BASIC series.<\/p>\n\n\n\n

VEGA BASIC series: radar technology for standard applications<\/strong><\/strong><\/h2>\n\n\n\n

The VEGA BASIC series was specially developed for applications under moderate process conditions, such as those at D\u00f6hler. VEGAPULS radar transmitters deliver highly precise measurements and combine the advantages of state-of-the-art radar technology with a cost-efficient, robust construction, which makes them virtually maintenance free. They are thus particularly suitable for standard processes in the food and beverage industry, where reliable level transmitters are needed that do not explode investment budgets.
Special features of the series: state-of-the-art 80-GHz radar technology; available in standardised configurations; flexible integration into process control systems with interfaces like 4\u201320 mA, Modbus o HART; bluetooth interface for easy configuration and diagnostics; optional integrated display; can be supplemented with pressure transmitters and level switches for comprehensive process monitoring.<\/p>\n\n\n\n

Installation and integration: fast, secure and future-proof<\/strong><\/h2>\n\n\n\n

Installation of the first 15 transmitters went smoothly \u2013 the systems were up and running within just three days. The biggest challenge was the cabling, as many control panels are installed close to ground level and long cables had to be laid all the way to the top of the tanks. However, with the help of VEGA experts for calibrating the transmitters and external contractors for welding and cabling, D\u00f6hler was able to integrate the measuring systems quickly and reliably.<\/p>\n\n\n\n

Particularly advantageous: simple calibration by VEGA; trendwatch tool for precise volume calculation and real-time visualisation of levels; training of personnel to enable them to resolve errors on their own, recognise when urgent action is required and make optimal use of the transmitters.<\/p>\n\n\n\n

As a result, D\u00f6hler now has a comprehensive monitoring system that considerably simplifies both production planning and logistics.<\/p>\n\n\n\n

All advantages of radar level transmitters at a glance<\/strong><\/h2>\n\n\n\n

PThe switch to VEGAPULS BASIC transmitters brought D\u00f6hler a lot of advantages in complying with today\u2019s production standards: real-time transparency – all tanks can be looked into digitally at any time; time savings – employees no longer have to carry out measurements by hand; error prevention – precise measured values avoid overfilling and misplanning; cost efficiency – less working time, less material loss, optimised tanker trips; maintenance free – the transmitters are robust and require virtually no maintenance; future-proof – integration into digital systems and Industry 4.0 strategies.<\/p>\n\n\n\n

The introduction of\u00a0fixed radar level transmitters\u00a0at D\u00f6hler demonstrates how modern\u00a0level instrumentation\u00a0can influence production processes, especially when they are completely digitalised. With the\u00a0VEGAPULS BASIC series, the company has not only eliminated measurement by hand<\/strong> and reduced operating costs<\/strong>, but also taken\u00a0process reliability<\/strong>, resource planning, efficiency and transparency<\/strong>\u00a0to a new level.<\/p>\n\n\n\n

At a time when digitalisation and automation are major factors in determining competitiveness, the example of D\u00f6hler shows that: Level measurement with radar transmitters is not an optional add-on, but a central component of today\u2019s process industry.<\/p>\n\n\n\n

And this is particularly true for companies in the beverage industry, which is characterised by fluctuating raw material availability, high quality requirements and tight time frames, as well as for other industries: investing in intelligent level sensing technology today lays the foundation for sustainable success in tomorrow\u2019s production.<\/p>\n","protected":false},"excerpt":{"rendered":"

With the introduction of VEGA\u2019s BASIC series radar level sensors, D\u00f6hler\u2014an international manufacturer of semi-finished products for the beverage industry\u2014has successfully optimized its production processes in a sustainable way<\/p>\n","protected":false},"author":3836,"featured_media":242097,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[20653,20575],"tags":[23071,21585],"tipologia":[],"coauthors":[21320],"class_list":["post-242108","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-imbottigliamento","category-industrial-plants","tag-level-measurement","tag-vega"],"acf":[],"yoast_head":"\nLevel measurement as the key to increased efficiency - Alimentibevande.it<\/title>\n<meta name=\"description\" content=\"With the introduction of VEGA\u2019s BASIC series radar level sensors, D\u00f6hler has succeeded in optimizing 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