{"id":237296,"date":"2026-05-13T14:28:17","date_gmt":"2026-05-13T12:28:17","guid":{"rendered":"https:\/\/www.alimentibevande.it\/uncategorized\/il-fine-linea-cambia-identita\/"},"modified":"2026-05-13T14:39:01","modified_gmt":"2026-05-13T12:39:01","slug":"the-end-of-line-system-is-undergoing-a-transformation","status":"publish","type":"post","link":"https:\/\/www.alimentibevande.it\/en\/imbottigliamento\/industrial-plants\/the-end-of-line-system-is-undergoing-a-transformation\/","title":{"rendered":"The end-of-line system is undergoing a transformation"},"content":{"rendered":"\n<p>The end-of-line is playing an increasingly central role in the overall performance of bottling lines. It is a stage that is now emerging as one of the most delicate \u2013 yet at the same time rich in opportunities \u2013 parts of the entire process. In a production context that is changing radically \u2013 smaller batches, greater variety of formats, increasingly lightweight and differentiated packaging, demands for customisation \u2013 the end-of-line is also coming under pressure. At the same time, its role is being redefined by the increasingly decisive entry of robotics, advanced automation and digital systems. And its identity is changing: it is no longer merely a sequence of machines dedicated to packaging and palletising, but an intelligent system, capable of adapting to production variations and, above all, of communicating with the rest of the line \u2013 an element considered essential in the production process.<\/p>\n\n\n\n<p>It is precisely on these three pillars \u2013 flexibility, productivity and integration \u2013 that the added value of solutions is now determined. Technological choices do not merely affect the performance of individual machines, but have direct effects on operational continuity, work organisation and the plant\u2019s ability to evolve over time.<\/p>\n\n\n\n<p>To explore these aspects further, we have gathered the perspectives of two companies in the sector, asking them some key questions: which technologies are actually generating value, how are bottlers\u2019 needs changing, what role does digital integration play today, and how is the very concept of the end-of-line evolving in the future?<\/p>\n\n\n\n<p>The answers below offer insights, from different yet complementary angles, into the transformations currently underway at a stage that is now having a direct impact on the competitiveness of plants.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">ERCOPAC: focus on flexibility and connectivity<\/h2>\n\n\n\n<p><strong><a href=\"https:\/\/ercopac.com\/\">Ercopac<\/a><\/strong>, a company with over twenty years\u2019 experience in end-of-line solutions dedicated to depalletising, labelling, wrapping, palletising and handling, identifies flexibility, connectivity and the ability to evolve over time as the pillars of the future development of end-of-line systems. Elena Maselli, the company\u2019s Marketing Manager, explains their perspective.<\/p>\n\n\n\n<p><strong>Which end-of-line technologies (robotics, vision systems, advanced automation, sustainable packaging solutions, digitalisation) are currently generating a real industrial advantage for the user, and what benefits do they offer?<\/strong><\/p>\n\n\n\n<p>\u00ab<em>The benefits can be traced back to a series of concrete and wide-ranging improvements: from increased productivity to the ability to operate continuously (24\/7), right through to the elimination of repetitive tasks. These are accompanied by a significant reduction in accidents, thanks to the adoption of advanced safety systems, greater operational flexibility, as well as constant process monitoring and more effective activity planning. Today, end-of-line automation technologies are undergoing a phase of rapid evolution thanks to the convergence of intelligent robotics, digitalisation and sustainable packaging. Companies adopting advanced solutions at this stage \u2013 which is often still partly managed manually \u2013 are gaining tangible competitive advantages in terms of productivity, quality and safety<\/em>\u00bb.<\/p>\n\n\n\n<p><strong>How are bottlers\u2019 needs evolving (micro-batches, high variability, packaging customisation, hybrid lines) and which end-of-line technological choices are now crucial for ensuring production continuity and a return on investment?<\/strong><\/p>\n\n\n\n<p>\u00ab<em>New technological choices for the end-of-line stage are part of an increasingly complex production context, characterised by small batch sizes and frequent format changes. Added to this is the evolution of materials, with thinner bottles and reduced use of PET, increasingly lightweight films and less rigid crates \u2013 elements that require more careful management and plant solutions capable of ensuring stability and operational continuity. The needs of bottlers (beverage, food &amp; liquid) are changing rapidly. The traditional \u201chigh speed + few formats\u201d model is giving way to much more flexible lines, with high variability in SKUs and packaging. This has a direct impact on the end-of-line (case packing, palletising, wrapping, intralogistics), which today is often the real bottleneck in productivity<\/em>\u00bb.<\/p>\n\n\n\n<p><strong>To what extent does the integration of the end-of-line with the rest of the production line and with factory systems (monitoring, OEE, predictive maintenance, Industry 4.0 connectivity) contribute to industrial value creation today? What features should a user look for to avoid ending up with a system that quickly becomes obsolete?<\/strong><\/p>\n\n\n\n<p>\u00ab<em>Today, the integration of the end-of-line with the production line and with digital factory systems has become one of the main drivers of industrial value creation. In many beverage or food plants, the end-of-line is no longer just a sequence of machines, but an information hub within the connected factory<\/em>\u00bb.<\/p>\n\n\n\n<p><strong>What is your strategic vision for the end-of-line in the coming years, and what distinctive feature characterises your technological and design approach?<\/strong><\/p>\n\n\n\n<p>\u00ab<em>Our vision is that the end-of-line is evolving from a collection of machines into an intelligent, connected system, capable of adapting to the growing variety of products, formats and logistics flows. In the coming years, the end-of-line will have to respond to three major industry transformations: an increase in SKUs and micro-batches; increasingly variable and sustainable packaging; full integration with digital factory systems. Our aim is therefore to design flexible, connected end-of-line systems that are ready to evolve over time, whilst maintaining high levels of efficiency and operational simplicity<\/em>\u00bb.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Mondo &amp; Scaglione: robotics is the answer to market demands<\/h2>\n\n\n\n<p>For over 50 years, <strong><a href=\"https:\/\/mondo-scaglione.com\/_dynapage\/index.asp?pageID=69\">Mondo &amp; Scaglione<\/a><\/strong> has been designing, developing, manufacturing and testing market-ready solutions in-house, distinguishing itself through a strong focus on robotics. In this context, the Canelli-based company identifies its main competitive advantage for end-of-line operations and a concrete response to today\u2019s dominant requirements: flexibility, an increase in cycle counts compared to traditional systems, higher productivity and reduced footprint. Fabrizio Panza, partner at Mondo &amp; Scaglione, outlines the company\u2019s vision.<\/p>\n\n\n\n<p><strong>Which end-of-line technologies (robotics, vision systems, advanced automation, sustainable packaging solutions, digitalisation) are currently generating a real industrial advantage for the user, and what benefits do they offer?<\/strong><\/p>\n\n\n\n<p>\u00ab<em>Robotics is certainly making significant inroads into \u2018end-of-line\u2019 machines and packaging machinery in general. As far as we are concerned, we have been \u2018pushing\u2019 our customers towards this solution for several years now. When we started, around twenty years ago, it was very difficult to get the message across that this solution was the most suitable for the customer, whereas today robotics is no longer seen as a complex system but as a problem-solving system. Using robots today means gaining advantages in terms of flexibility, an increase in the number of cycles compared to traditional systems, and therefore greater productivity and a reduction in floor space. At this point, it is clear that for certain product \u201chandling\u201d functions, such as pick &amp; place and palletising operations, robots are the most suitable solution<\/em>\u00bb.<\/p>\n\n\n\n<p><strong>How are bottlers\u2019 requirements evolving (micro-batches, high variability, customised packaging, hybrid lines) and which end-of-line technological choices are now crucial to ensuring production continuity and a return on investment?<\/strong><\/p>\n\n\n\n<p>\u00ab<em>The increasingly competitive and fast-paced market, with ever-shorter&nbsp; time-to-market, requires our customers to organise themselves in a highly flexible manner in order to supply large quantities of goods in very short timeframes. Trends, which are far more changeable than in the past, also mean that customers need to equip themselves with highly flexible machines to switch from one product type or format to the next within tight timeframes. Robots, with their much faster cycle times compared to traditional machines, meet the need to operate at high speeds. Furthermore, as they can perform format changes fully automatically, they provide users with the flexibility needed to switch from one product batch or format to the next in a short time and without the need for an operator. Obviously, the above not only offers technical advantages to the end customer but also economic benefits, allowing for a reduction in the staff required to operate the line and increasing production volumes in a shorter time than the standard<\/em>\u00bb.<\/p>\n\n\n\n<p><strong>How significant is the integration of the end-of-line equipment with the rest of the line and with systems (monitoring, OEE, predictive maintenance, Industry 4.0 connectivity) in creating industrial value? What features should a user look for to avoid ending up with a system that quickly becomes obsolete?<\/strong><\/p>\n\n\n\n<p>\u00ab<em>Today, it is essential that all the machines comprising a packaging line communicate with one another; the line is now regarded as a single machine that takes in a \u2018raw\u2019 product input and produces a finished, stocked output. Industry 4.0 has helped to accelerate a modernisation process that was already underway, assisting the customer in two key ways: firstly, by enabling them to collect data on all stages of the production line\u2019s operation, thereby helping them make rapid decisions on what actions to take to improve its efficiency; and secondly, by allowing them to receive remote assistance should any machine encounter problems during production. The advice we would give to any customer is certainly to purchase machines that incorporate all the connectivity tools currently available on the market<\/em>\u00bb.<\/p>\n\n\n\n<p><strong>What is your strategic vision for the end-of-line sector in the coming years, and what distinctive feature characterises your technological and design approach?<\/strong><\/p>\n\n\n\n<p>\u00ab<em>For us, robotics is not a new discovery but simply the natural evolution of a sector we envisaged almost twenty years ago. The speed and ease of format and product changes, the reduction in machine footprint, and the ever-increasing integration between machines \u2013 enabling high-performance, flexible lines in compact spaces \u2013 are what we have been working on and continue to focus on for the future. Our DNA has always driven us to create solutions based on market demand, often tailored to the specific needs of individual customers. We have been doing this for 55 years, and we intend to continue with this philosophy for the next 55 years<\/em>\u00bb.<\/p>\n\n\n\n<p class=\"has-text-align-center\"><div class=\"su-button-center\"><a href=\"https:\/\/publications.mazzmedia.com\/ZFmfVTvmDZUTr5VR5F2L1ItFRAjuts\" class=\"su-button su-button-style-default su-button-wide\" style=\"color:#121010;background-color:#fab21d;border-color:#c88f18;border-radius:12px\" target=\"_blank\" rel=\"noopener noreferrer\"><span style=\"color:#121010;padding:0px 30px;font-size:22px;line-height:44px;border-color:#fcca61;border-radius:12px;text-shadow:none\"> Article from the May Issue of Imbottigliamento<\/span><\/a><\/div>\n","protected":false},"excerpt":{"rendered":"<p>The end-of-line is playing an increasingly central role in the overall performance of bottling lines. It is a stage that is now emerging as one of the most delicate \u2013 yet at the same time rich in opportunities \u2013 parts of the entire process. In a production context that is changing radically \u2013 smaller batches,&hellip;<\/p>\n","protected":false},"author":3805,"featured_media":237290,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[21116,20653,20575],"tags":[21756,21757,21758,21759,21760],"tipologia":[],"coauthors":[16423],"class_list":["post-237296","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-featured","category-imbottigliamento","category-industrial-plants","tag-ercopac","tag-fine-linea","tag-imballaggio","tag-mondo-scaglione","tag-pallettizzazione"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.6 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Il fine linea cambia identit\u00e0<\/title>\n<meta name=\"description\" content=\"The end-of-line is playing an increasingly central role in the overall performance of bottling lines. 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